Free UK delivery on every order Free Design Support — Fast Turnaround & Worldwide Shipping
Custom Die-Cut Cardboard Box Insert

Custom Inserts, Tissue & Tape

Custom inserts, tissue and tape from Product Boxes UK protect your orders and make every parcel look designed. Choose die-cut cardboard inserts, moulded pulp trays or foam cut to your product. Add printed tissue paper to wrap items and branded water-activated tape to seal cartons and show tampering. Every piece is made to your size and printed in your brand colours. Low minimum orders suit small launches and larger runs bring the cost down. Email us your product size and quantity for a quote.
Free UK Delivery

On All Orders

No Setup Cost

On Custom Orders

Fast Turnaround

7-10 Business Days

Eco Friendly

Sustainable Materials

Secure Payment

100% Protected

A parcel fails in three ways. The product rattles and cracks. The unboxing looks like every other delivery. Or the carton arrives opened and resealed. Each one costs you a refund or a repeat customer.

Custom inserts, tissue and tape fix all three as one system. The insert holds the product still. The tissue wraps it and carries your brand. The tape seals the carton and shows if anyone has touched it.

Product Boxes UK makes every part to your product size and brand colours. It suits e-commerce founders, procurement managers and logistics leads who ship every day and want fewer damaged orders. Order the three together and the whole pack matches, from the first fold of tissue to the last strip of tape.

Precision Internal Inserts That Stop Movement

Most transit damage comes from movement. A product that slides hits the walls and everything near it. A bespoke insert removes the gap.

Die-cut corrugated board. Bespoke cardboard packaging inserts are cut from E-flute or B-flute board to the outline of your product. They suit cosmetics, candles and boxed accessories. They are light and low cost and they go in household cardboard recycling.

Moulded pulp trays. Pressed fibre trays hold bottles and jars in shaped pockets. They absorb knocks well and suit glass and cosmetic ranges.

Anti-static EVA foam. Firm EVA cut to a device gives electronics a close fit. Anti-static grades reduce static build-up but are not the same as full ESD protection. For bare circuit boards or sensitive parts tell us before you order.

A note on eco foam. Buyers often ask for eco friendly die cut foam inserts. The honest answer is that foam is the least recyclable choice. Use board or pulp wherever the product allows and keep foam for fragile or high-value items.

Fit matters more than thickness. Measure the product and add a small clearance. Cosmetics need pockets that stop bottles rolling. Glassware needs a separate cell for each piece. Electronics need room for cables so nothing scratches the screen. Our custom mailer boxes can be sized around the insert so the two fit together.

To specify an insert send the length, width, height and weight. Test a packed sample with a real drop before you reorder.

Technical Specifications Comparison

Component Material Thickness or GSM Functional strength Recyclability
Insert Die-cut corrugated board 1.5 mm (E-flute) or 3 mm (B-flute) Firm and light with low cost Household cardboard recycling
Insert Moulded pulp tray Set by tray design Shaped pockets that absorb knocks Fibre based, recycles with paper and card
Insert EVA foam (anti-static grades available) Cut to product depth Precise fit for fragile and high-value items Hard to recycle, remove before disposal
Tissue Acid-free printed tissue paper 17 to 28 GSM Protects surfaces and carries your brand Paper recycling when uncoated
Tape Water-activated gummed paper tape, plain or reinforced Widths of 48 mm and 72 mm Bonds to carton fibres and shows tampering Paper based, check local guidance for reinforced types

Figures are indicative. Final thickness and weights are confirmed on your quote.

Branded Tissue Paper and Water-Activated Security Tape

Branded Tissue Paper

Tissue is the cheapest way to make a box feel designed. It wraps the product and stops surfaces rubbing. It hides the contents until the customer opens the box and it replaces loose void fill such as crumpled paper.

We print acid-free tissue in 17 to 28 GSM. Acid-free paper is gentler on jewellery and fabrics. Choose a lighter weight for clothing and a heavier weight for items with sharp edges. Print a repeat pattern or a logo in one colour or full colour. We match your brand colour with Pantone so tissue and cartons sit well together. Custom printed tissue paper wholesale UK orders suit brands that ship every day and want every parcel to match.

Water-Activated Security Tape

Pressure-sensitive tape sits on the surface of the carton. It can be sliced and replaced with little trace. Water-activated tape does not behave that way. The gum soaks into the corrugated fibres as it dries and removing it tears the board. That makes tampering and theft easy to spot.

Reinforced gummed paper tape adds fibreglass threads for heavier cartons. Common widths are 48 mm and 72 mm. Custom printed water activated tape carries your logo along every seam and turns a plain seal into branding. The tape is paper based, so check local recycling guidance for reinforced types.

One practical point. Water-activated tape needs a dispenser that wets the gum. Check your packing bench has one before you switch.

Match Your Packaging Accessories to the Box

Inserts, tissue and tape are custom branded packaging accessories UK brands can order alongside their cartons. They work best when sized to the box around them. If your products are fragile or high in value, see our branded protective packaging for stronger outer cartons and extra cushioning. For the full range of boxes and accessories, browse our custom packaging solutions UK hub. Start with the box size then fit the insert and tissue to it. Ordering the whole pack from one supplier keeps colours consistent from carton to tape.

Wholesale Supply Terms

Start small and scale up. Low minimum order quantities let you test an insert or a tissue design before you commit to a full run. Flexible short runs suit seasonal editions and new product launches. Larger runs bring the cost per unit down with volume pricing, and price breaks are shown on your quote. Reorders keep the same sizes and artwork so repeat orders stay simple.

Brands that ship every week can schedule repeat runs so packaging never holds up dispatch. Delivery is UK-wide.

Frequently Asked Questions

What materials are used to manufacture custom box inserts?

We produce custom box inserts using a variety of materials depending on your product protection requirements: eco-friendly die-cut corrugated cardboard, high-density EVA/EPE protective foam, molded paper pulp trays, rigid cardboard dividers, and velvet-flocked cardstock trays.

How do custom inserts prevent product movement and damage during transit?

Custom inserts are precision die-cut to match the exact contours of your products. By locking items securely inside the shipping box, they eliminate internal movement, absorb drop impacts, and prevent glass-to-glass friction across UK and US postal networks.

Is custom printed tissue paper colorfast and safe for delicate products?

Yes. Our custom wrapping tissue paper is manufactured using acid-free, bleed-resistant tissue stock printed with soy-based or water-based inks. It will not transfer color or cause tarnish to delicate garments, cosmetics, jewelry, or food items.

What GSM weights and printing options are available for custom tissue paper?

We offer premium tissue paper in 17 GSM, 28 GSM, and 30 GSM weights. You can customize your tissue with step-and-repeat logo printing, full-coverage brand patterns, metallic foil accents, and FSC®-certified recycled stocks.

What is the difference between pressure-sensitive tape and water-activated gummed tape (WAT)?

Pressure-sensitive packaging tape applies instantly using standard self-adhesive backing. Water-activated tape (WAT) uses a natural starch-based adhesive that bonds directly with corrugated box fibers when moistened, creating a high-strength, tamper-evident seal ideal for heavy shipments.

Are your custom tape, tissue paper, and inserts eco-friendly and recyclable?

Yes. Our water-activated kraft paper tape, acid-free tissue paper, molded pulp, and corrugated inserts are 100% biodegradable and curbside recyclable within standard UK and US household paper recycling streams.

Can I order coordinated sets of tape, tissue paper, and inserts matching my brand colors?

Yes. We provide complete branded packaging suites, allowing you to match exact Pantone (PMS) or CMYK brand colors, repeating logos, and design motifs across your custom inserts, wrapping tissue, and exterior sealing tape.

How do I submit artwork for repeating logo prints on tissue paper and tape?

Simply provide your vector logo file (.AI, .PDF, or .EPS). Our prepress design team will create seamless step-and-repeat pattern layouts, specify step spacing, and send you digital proofs for review before production.

Can custom inserts accommodate multiple different items inside a single box?

Yes. Our packaging engineers design multi-cavity inserts engineered to hold varied product sets—such as cosmetics kits, candle and match sets, skincare bundles, or holiday gift packs—securely within one box.

Do you provide custom vector dielines and 3D digital renders for inserts?

Yes. Based on your product dimensions or CAD files, our engineering team generates precise vector dielines along with photorealistic 3D digital renders so you can inspect internal layout and fit prior to manufacturing.

Get Instant Quote

Order 2500+ & Get Upto 50% Discount

Testimonial Trusted By Businesses, Loved by Our Customers

Ready to create Packaging that reperesents your brand?

Let’s bring your vision to life with custom printed papers that leave a lasting impression.